Schuberth C5 vs HJC C91: Touring and Commuting Compared

Evan Rally
Updated: August 28, 2025
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Modular helmets are the go‑to choice for riders who split their time between highway touring and daily commuting. They offer the freedom to flip up the chin bar at gas stops or in traffic, yet promise full‑face protection when speeds climb.

Two of the most talked‑about flip‑ups today are Schuberth’s premium C5 and HJC’s budget‑friendly C91.

Below we compare them head‑to‑head to help you decide whether the extra ~$590 for the C5 is justified.

Quick Take: Which Helmet Fits Your Ride?

Buy the Schuberth C5 if…

  • You prioritise the quietest ride possible. The C5’s fiberglass/carbon shell and refined aerodynamics make it quieter at highway speeds than most modulars.
  • You want state‑of‑the‑art safety. It’s the first modular helmet to meet the tougher ECE 22.06 standard and carries dual P/J (open/closed) homologation for legal riding with the chin bar raised.
  • Integrated communication and premium finish matter. The C5 has pre‑installed speakers and antennas for Sena‑based SC2 comms and boasts a five‑year warranty.
Schuberth C5 Helmet

The quietest touring helmet money can buy, kitted out with all the features you expect for those long days in the saddle.

Pros:
  • Modular flip up chin bar
  • Drop down sun visor
  • Space for integrated comms unit
  • Many colorway options
  • DOT certified, with ECE in EU
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Buy the HJC C91 if…

  • You’re shopping on a tight budget. At around $170–$190, it offers respectable protection and convenience.
  • You have a round‑oval or intermediate‑oval head and need an easy‑fit flip‑up for occasional tours or commuting.
  • You want a simple modular with good ventilation, integrated sun visor and Smart HJC readiness, but aren’t concerned about top‑tier quietness or the latest safety standard.
HJC C91 Helmet

An affordable, lightweight modular helmet that delivers comfort, solid fit, and handy features like drop‑down sun visor and SmartHJC Bluetooth integration.

Pros:
  • Lightweight and comfortable modular convenience
  • Great airflow and ventilation even on long rides
  • Secure, easy-to-use flip-up chin bar mechanism
  • SmartHJC-ready – seamless Bluetooth add-on capability
Cons:
  • Runs small; most riders need to order one size up
  • Wind noise at highway speeds may require earplugs
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The Schuberth C5 commands roughly $590 more than the HJC C91, but you get quieter performance, a lighter and safer shell, dual homologation and integrated comms readiness. If noise isolation, safety certification and long‑distance comfort are your top priorities, the premium is worth it. Budget‑conscious riders or occasional commuters may find the C91 adequate.

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Spec Showdown: Crunching the Helmet Stats

SpecsSchuberth C5HJC C91
Weight~1,640–1,660 g (3.6 lb) depending on size1,706 g / 3 lb 12 oz (XL)
Fit/ShapeIntermediate‑oval with 2 shell sizes; secure but plush interior; runs true to sizeRound‑oval/Intermediate‑oval; runs small—size up; cheek pads tight until broken in
Shell/MaterialsDirect Fibre Processing (DFP) glass‑fibre shell reinforced with carbon for strength and weight reductionAdvanced polycarbonate composite shell using CAD for light weight and comfort
Safety/CertificationsECE 22.06 & DOT (dual P/J homologated for open/closed use)DOT & ECE 22.05 (no P/J certification)
Ventilation/WeatherproofingLarge top vent plus dual chin inlets with washable filters; multi‑channel EPS for high airflow; includes Pinlock insertLarge top vent and advanced channeling ventilation; integrated chin vent; air flows through deep EPS channels; no filters; Pinlock‑ready shield
Electronics/BatterySC2 communication system ready (pre‑installed speakers/antennas); Sena 50‑Series based; optional 8 h mesh / 12 h Bluetooth talk timeSmart HJC 10B/20B ready; Bluetooth units sold separately
Warranty5‑year manufacturer warranty3‑year warranty
Street Price (Aug 2025)$769–$869 (solid colours to graphics)$169–$190 (solid colours)

Which Rider Are You? Pick Your Match

Choose the Schuberth C5 if you:

  • Ride long distances or value quietness. Its carbon‑reinforced shell and wind‑tunnel‑tested shape noticeably reduce wind roar and buffeting, making earplugs optional for most riders.
  • Want the latest safety tech. The C5 meets ECE 22.06, offering more rigorous impact and rotational testing than the C91’s 22.05 rating.
  • Commute in varied weather. Washable vent filters keep dust out, and the included Pinlock insert prevents fogging, making it adaptable to humid or rainy climates.
  • Use communications often. Built‑in speakers and antennas make upgrading to the SC2 (Sena) system plug‑and‑play; talk time up to eight hours in mesh mode.
  • Appreciate refined finishing touches. Premium liners, micro‑ratchet chin strap, tight visor seals and a five‑year warranty justify the higher price.
Schuberth C5 modular motorcycle helmet with touring features
A quiet, safety-focused modular helmet built for touring riders who want comfort, weather versatility, and seamless comms integration.

Choose the HJC C91 if you:

  • Have a limited budget. Its street price of $170–$190 delivers modular convenience without breaking the bank.
  • Need a round‑oval fit. The C91 suits round‑oval heads and offers glasses grooves; just remember to size up if between sizes.
  • Ride mainly in the city. Ventilation is adequate, and noise isn’t problematic at urban speeds; earplugs are still recommended for highways.
  • Prefer simple, proven features. The single‑lever chin bar is glove‑friendly, the sun visor operates smoothly, and the interior is moisture‑wicking.
  • Plan occasional tours but not extended high‑speed travel. It’s heavier and louder than premium options, but still provides DOT and ECE protection and Smart HJC readiness.
HJC C91 modular helmet in matte black with flip-up chin bar and integrated sun visor, shown from multiple angles.
A budget-friendly modular helmet with round-oval fit, smooth sun visor, and Smart HJC comms readiness—ideal for city rides.

Voices from the Road: What Riders Really Say

Schuberth C5

  • Owners praise the excellent ventilation from the large top vent and dual chin inlets.
  • A long-term review on our site notes that opening the top vent “lets cool air rush down on your head” and the lower vent clears the visor quickly.
  • Riders report the C5 is quieter than expected, with less buffeting than the Shoei Neotec 2.
  • Comfort is high thanks to plush liners and an easy-to-reach chin-bar button.
  • The main criticism is weight; at over 1.6 kg the helmet can be tiring during very long days.
  • Some early units had a visor drop issue, but the fix is simple and Schuberth has already addressed it.
  • Overall satisfaction is high among touring riders.
Schuberth C5 modular touring helmet in graphic design with clear visor, worn by a rider in scenic mountain background.
Praised for comfort, ventilation, and quiet ride; some riders note its weight but overall satisfaction is high for touring use.

Long-term owners have also flagged—and solved—a visor drop issue. We tested the fix ourselves in our Schuberth C5 five-month review & visor fix.

HJC C91

  • Riders appreciate that the C91 fits comfortably once broken in, especially for round-oval heads.
  • The glasses groove and SuperCool interior make it easy to wear all day.
  • The flip-up mechanism and Smart HJC compatibility earn praise for convenience.
  • Many note that the helmet runs small, and the cheek pads stay tight for weeks or need thinner replacements.
  • Fogging is an issue without a Pinlock insert.
  • The integrated sun visor can cause optical distortion.
  • Noise is average at best—acceptable in the city, but highway speeds bring notable wind roar (earplugs and aftermarket chin curtains recommended).
  • Overall, the C91 is considered good value, but not a premium experience.
Rider wearing the HJC C91 modular helmet in matte silver, paired with a brown leather jacket, standing near a marina with boats in the background.
Comfortable fit with glasses groove and sun visor; runs small, average noise, and best suited for city rides.

Helmet Face-Off: Breaking It Down by What Counts

Noise at Highway Speeds

Schuberth invests heavily in aerodynamics and acoustic engineering. The C5’s carbon‑reinforced shell and compact profile were refined in a wind tunnel to minimize turbulence. Combined with a thicker neck roll and effective seals, riders consistently report a quieter ride than most modulars. Noise levels remain tolerable at highway speeds, particularly behind a windshield.

Schuberth C5 modular helmet with aerodynamic shell design
Wind-tunnel design and acoustic sealing make the C5 quieter than most modular helmets, keeping highway noise manageable.

In contrast, the C91’s polycarbonate shell transmits more vibration and lacks the neck curtain found on premium lids. Reviews describe average to loud noise levels for a modular; wind roar becomes pronounced above ~50 mph, and hearing Bluetooth speakers can be difficult without earplugs.

For riders who value quietness, the C5 is markedly better.

Weight & Fatigue

The C5 uses a glass‑fibre shell reinforced with carbon, allowing Schuberth to hit around 1.64–1.66 kg while still meeting the more stringent ECE 22.06 standard. This isn’t ultra‑light but it’s reasonable for a modular, and the well‑balanced weight distribution reduces neck strain.

The C91’s polycarbonate shell requires more material to achieve similar strength; it weighs around 1.7 kg (3 lb 12 oz). Combined with its larger dimensions (to fit broad head shapes), some riders experience fatigue on longer rides.

If weight is your top concern, neither helmet is feather‑light, but the Schuberth is slightly lighter and better balanced.

Ventilation & Heat Management

Ventilation is an area where both helmets perform well but differ in refinement. The C5 features a large top vent and dual chin vents with removable filters to keep bugs and dust out. Air flows through multiple channels in the EPS foam and exits via rear exhaust ports. Owners praise the phenomenal venting and note that the top vent delivers a strong rush of air when open.

The C91 uses HJC’s Advanced Channeling Ventilation System, with a big top vent, chin vent and internal channels. Airflow is adequate for moderate climates but can feel limited on hot, humid days, partly because the helmet sits snugly and there are no replaceable filters.

Illustration of airflow through the HJC C91 helmet showing top and chin vents with internal channels for rider ventilation.
The C91’s venting works well in mild climates, though airflow can feel limited during hot and humid summer rides.

Both visors are Pinlock‑ready, but only the C5 includes the insert.

Visor & Sun Shield Usability

Both helmets offer a clear main visor and a drop‑down sun visor.

The C5’s visor is optically excellent and includes a Pinlock 120 anti‑fog insert; it seals securely and can be removed without tools. The sun shield deploys via a left‑mounted slider and offers good coverage.

Schuberth C5 modular helmet with clear visor open and internal sun shield lowered, showcasing premium touring features.
The C5’s visor seals tight with Pinlock 120 clarity, while its drop-down sun shield adds easy all-weather riding comfort.

HJC’s C91 visor is Pinlock‑ready (no insert included) and uses the HJ‑17 shield; the RapidFire system allows quick swaps. However, riders report the sun visor’s optics are not as clear and can distort vision. Fogging is a recurring complaint until riders install a Pinlock.

HJC C91 modular helmet in matte black, side profile view with visor raised, showing flip-up design and integrated sun visor.
The C91’s visor swaps easily with RapidFire, though riders note fogging issues and some distortion from the drop-down sun visor.

The chin bars on both helmets open via a single central button and have positive detents to hold the bar up; only the C5 carries dual P/J homologation to legally ride open.

Communication Readiness & Electronics

Schuberth integrates speakers and antennas into the C5 shell so that adding the SC2 (based on Sena 50‑Series) involves snapping in a control unit and battery. This system offers mesh intercom up to ~8 hours and Bluetooth talk time around 12 hours. Because of its hidden installation, it doesn’t compromise aerodynamics.

Rear view of Schuberth C5 helmet in white graphic design, equipped with integrated speakers and antennas for SC2 communication system.
Built-in antennas and speaker cutouts make adding the SC2 system seamless, with mesh and Bluetooth talk time for long touring days.

HJC’s C91 is Smart HJC ready, meaning it accepts 10B/20B units developed with Sena. These units attach externally; installation is straightforward but not as seamless. Battery life and audio quality depend on the chosen unit but generally don’t match the SC2’s mesh network capabilities.

Close-up of HJC Smart HJC 20B communication unit mounted on the side of a helmet, showing external installation design.
The C91 supports Smart HJC 10B/20B units for Bluetooth comms, though setup is external and less integrated than premium systems.

Build Quality & Finish

The C5 commands a premium price partly due to its fit and finish. The liner materials feel plush, the paintwork is deep, and the micro‑ratchet strap is easy to operate even with gloves. Small touches like washable vent filters and a five‑year warranty show attention to detail.

The C91’s build quality is solid for its price; the SuperCool interior is soft and easy to remove, and the shell paint is durable.

Close-up of HJC C91 helmet cheek pad and interior liner being removed, showing soft SuperCool fabric and build quality details.
The C91’s SuperCool liner feels soft and is fully removable, while its shell finish holds up well to daily use.

However, owners note minor issues such as loose plastic trim, visor seals that allow water intrusion, and the general feeling that it’s more utilitarian than refined. You get what you pay for.

Breaking Down the Price Tag: Feature-Per-Dollar Math

At roughly $770–$870, the Schuberth C5 is one of the most expensive modular helmets on the market. The HJC C91, at $170–$190, costs about a quarter of that. What do you gain by spending the extra money?

Side-by-side comparison of Schuberth C5 and HJC C91 modular helmets in matte black, showcasing design and price-tier differences.
The C5 costs nearly four times more than the C91, but delivers higher safety ratings, quieter rides, and better long-distance comfort.
  • Safety margin: The C5 meets ECE 22.06 (plus DOT) and is dual‑homologated, offering higher impact and rotational test standards than the C91’s ECE 22.05/DOT rating. That alone may justify the cost for risk‑averse riders.
  • Noise reduction: Reduced wind noise and buffeting on long rides means less fatigue and potentially less hearing damage. If you ride hundreds of miles regularly, the difference is substantial.
  • Comfort & ventilation: The C5’s vent filters, Pinlock 120 insert and plush interior make riding in varying climates more pleasant. The C91 ventilates reasonably but requires upgrades (Pinlock, chin curtain) to match.
  • Integration: Built‑in SC2 comms support and five‑year warranty show that Schuberth expects the helmet to last through multiple seasons. Smart HJC units add cost and complexity to the C91.

For riders who tour frequently or prioritise safety and quietness, the C5’s price premium is justifiable. Casual commuters or budget‑minded riders can save significant money with the C91 and still get modular convenience, but they should expect more noise, less refined fit, and potentially shorter service life.

If you’re focused purely on long-distance comfort and quiet, see our full roundup of best touring helmets for long rides, where the C5 takes the premium touring slot.

Other Helmets Worth a Look

HJC i91 – The successor to the C91 improves on sizing and comfort with three shell sizes and a lighter polycarbonate shell. It meets ECE 22.06 and remains affordable, though still louder than premium modulars. Ideal for riders who like HJC’s fit but want upgraded safety.

If you like the C91’s value but want a more modern version with refinements, see our HJC i91 review.

HJC i91 Modular Motorcycle Helmet

A solid, comfortable, and affordable touring helmet with its fair share of flaws. But for the price and strong necks, it's good value. Read our full review here.

Pros:
  • Super comfortable liner and plush padding
  • 3 shell sizes for better fit, look, and weight
  • One of the best drop down sun visors in any helmet
Cons:
  • Heavy on the neck
  • Flimsy visor that doesn't seal well
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Shoei Neotec 3 – A premium competitor to the C5 with a composite shell, excellent ventilation, and very good noise control. It’s slightly heavier and similarly priced but offers a plush fit and an easy‑to‑operate chin bar.

Shoei Neotec 3 Helmet

A premium modular helmet built for long-distance comfort and low noise, with a versatile flip-up chin bar, wide sun visor, and integrated speaker pockets for seamless comms.

Pros:
  • Comfortable wear all day
  • Quiet, aerodynamic performance
  • Flip-front convenience at stops
  • Integrated comms & sun visor
Cons:
  • Faceshield lock is sometimes stiff
  • Heavier weight may fatigue neck on long rides
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HJC RPHA 91 – HJC’s top‑tier modular uses a composite PIM Evo shell for better impact protection and weighs about 3.75 lb. Noise levels are much lower than the C91, and it’s Smart HJC ready. Price sits midway between the C91 and C5, making it a strong value.

HJC RPHA 91 Helmet

A premium DOT-rated modular helmet combining composite‑shell strength with a smooth flip‑front, quiet ride and adjustable sun visor for long-distance touring comfort.

Pros:
  • Composite PIM Evo shell offers superior impact protection
  • Adjustable drop-down sun visor adapts to changing light
  • Very quiet for a modular helmet—~96 dB at highway speeds
  • Comfortable, plush liner with interchangeable cheek pads
Cons:
  • Slightly heavy compared to lighter modulars
  • Chin bar lock can be finicky to operate with gloves
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For a wider look at flip-up designs across price points, check our best modular helmets. It highlights the C5 at the top end and more budget-friendly HJC models.

Frequently Asked Questions

Is the Schuberth C5 really that much quieter than the HJC C91?

Yes. The C5’s fiberglass/carbon shell, wind‑tunnel shape and thick neck roll make it one of the quietest modular helmets. The C91’s polycarbonate shell transmits more vibration, so wind noise is average to loud at highway speeds. Earplugs are advisable for both, but the C5 requires them less often.

Does the C5’s dual P/J certification matter?

Dual homologation means the helmet has been tested and approved to be ridden both closed (full‑face) and open (jet) at road speeds. The C91 lacks this certification, so riding with the chin bar up could be illegal in some regions. If you often ride open during slow sections, this certification adds peace of mind.

Touring rider wearing a Schuberth C5 helmet with chin bar raised, communicating through headset
Unlike the C91, the C5 is P/J certified, meaning it’s legal and tested for use with the chin bar up or down at road speeds.

How does sizing differ between the two?

The C5 runs true to size with two shell sizes and a well‑padded interior. The C91 runs small and suits round‑oval heads; many riders need to size up and may need thinner cheek pads to relieve pressure.

Can both helmets accept communication systems?

Yes, but integration differs. The C5 has built‑in speakers and antennas for the SC2 system (a Sena 50‑Series derivative). The C91 is Smart HJC ready and accepts 10B/20B Bluetooth units sold separately.

Which helmet is better for hot weather?

Both ventilate well for modulars. The C5’s dual vent system with washable filters and included Pinlock makes it more adaptable across seasons. The C91’s ventilation is good but can feel warm in extreme heat; adding a chin curtain may reduce airflow but will help with noise.

Is the weight difference noticeable?

The C5 is slightly lighter (about 50–60 g) and better balanced due to its composite shell. Most riders notice the difference only on very long rides. If weight is your top priority, consider non‑modular full‑face helmets which are significantly lighter.

 
 

The quietest touring helmet money can buy, kitted out with all the features you expect for those long days in the saddle.

An affordable, lightweight modular helmet that delivers comfort, solid fit, and handy features like drop‑down sun visor and SmartHJC Bluetooth integration.

  • Modular flip up chin bar
  • Drop down sun visor
  • Space for integrated comms unit
  • Many colorway options
  • DOT certified, with ECE in EU
  • Lightweight and comfortable modular convenience
  • Great airflow and ventilation even on long rides
  • Secure, easy-to-use flip-up chin bar mechanism
  • SmartHJC-ready – seamless Bluetooth add-on capability
  • Sun‑shield slider doesn’t deploy far enough for all riders
  • Visor may drop unintentionally at high speeds on some bikes
  • Runs small; most riders need to order one size up
  • Wind noise at highway speeds may require earplugs

The quietest touring helmet money can buy, kitted out with all the features you expect for those long days in the saddle.

  • Modular flip up chin bar
  • Drop down sun visor
  • Space for integrated comms unit
  • Many colorway options
  • DOT certified, with ECE in EU
  • Sun‑shield slider doesn’t deploy far enough for all riders
  • Visor may drop unintentionally at high speeds on some bikes

An affordable, lightweight modular helmet that delivers comfort, solid fit, and handy features like drop‑down sun visor and SmartHJC Bluetooth integration.

  • Lightweight and comfortable modular convenience
  • Great airflow and ventilation even on long rides
  • Secure, easy-to-use flip-up chin bar mechanism
  • SmartHJC-ready – seamless Bluetooth add-on capability
  • Runs small; most riders need to order one size up
  • Wind noise at highway speeds may require earplugs

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